Model InSystem 002
Optical sorter
Up to 20
objects
per second
objects / sec
Up to 36
tons
per hour
The optical sorter increases throughput by automating separation and reducing manual work. It processes up to 36 tons of material per hour with consistent accuracy. The system uses precise air-jet separation based on adjustable sorting parameters and is suitable for recycling, mining, and food industries, adapting easily to different types of materials and production lines.
PURITY LEVELS
Ai + NiR camera
input size up
to 250 mm
Purchase price —
from 85 000 €
Detaled overview
High-speed
vision performance
Our optical sorter uses a high-speed camera with AI analysis that captures up to 100 frames per second, identifying each object in real time.
High resolution and fast exposure ensure accurate recognition of complex materials moving at up to 4 meters per second.
This precision allows the optical sorter to maintain consistent performance even during high-volume operation.
5 SEC RESPOSE TIME
4 METERS /
SEC
FAST EXPOSITION
Cloud statistics
The optical sorter connects to a cloud platform that analyses real-time performance data from every line. Dashboards show sorting efficiency, purity, and throughput, allowing operators to monitor production remotely and detect issues early. AI updates and live statistics keep each sorter running at peak accuracy and uptime.
Real time statistics
REMOTE CONNECTION
HIGH-SPEED
AI UPDATE
CLOUD MONITORING
Dual-direction and flow optimisation
The optical sorter can be configured for upward or downward discharge, adapting to the plant layout and material flow.
Both installation options are available on request, providing flexibility for different optical sorting line designs.
Up and down separation
Up and down separation - depends on the sorting factory design.
Up and down separation - depends on the sorting factory design. Both direction installation is possible on demand. Up and down separation - depends on the sorting factory design. Both direction installation is possible on demand.
Triangular conveyor
The optical sorter uses a triangular conveyor that improves material flow and separation efficiency.
As mixed material moves over the angled section, lighter items lift and slide upward while heavier ones remain on the belt, ensuring steady and precise separation.
separation
FLOW OPTIMIZATION
Conveyor chain
Connecting multiple optical sorters in sequence maintains material flow and consistent throughput.
This configuration supports continuous sorting and helps use space efficiently within the production line.
Design and construction
The optical sorter is built for long operational life in industrial environments. Its modular steel frame allows quick alignment with conveyors or other sorting units, making installation straightforward. The reinforced support structure and high-strength conveyor belt maintain stability and precision under continuous load.
COMPONENT
material
Frame
Steel
Support structure
Steel, stone
Conveyor belt
High-strength rubber
Technical details
and specifications
The optical sorter includes a self-calibration system that maintains accuracy under changing operating conditions. Its control software enables remote monitoring and fine-tuning to keep performance stable over time. The design supports easy configuration for different material types and process requirements.
BASIC PARAMETRES
Capacity 20 000kg/h
Power consumption 4.5 kW
FRACTIONS
Up to 3 separate fractions
Input fraction size <150 mm
CONVEYOR
High-frequency technology
Conveyor speed 4-5 m/s
Camera
Highly precise 360 analysis
Parameters
Specification
Overall dimensions
4300х1100х1100 mm
Minimum and maximum size of sorted objects
0-250 mm
Power consumption
4,5 kW/h
Operating temperature range
from -20 to +50 °C
Weight
850 kg
Compressed
air requirements
8 bar, 2000 L/min
Place in sorting line
Model InSystem 002
optical separator
up to 20
object
per second
up to 36
tons
per hour
The Optical Sorter - Line utilizes advanced AI technology for automatic material recognition, processing up to 100 frames per second. This high-speed system can handle up to 20 objects per second, sorting up to 36 tons per hour. The sorting is performed using high-pressure jets of compressed air, precisely separating materials based on customizable criteria.
PURITY LEVELS
ai + nir
camera
input size up
to 250 мм
From 85 000 €
up to 20
objects
per second
up to 36
tons
per hour
The optical sorter increases throughput by automating separation and reducing manual work. It processes up to 36 tons of material per hour with consistent accuracy. The system uses precise air-jet separation based on adjustable sorting parameters and is suitable for recycling, mining, and food industries, adapting easily to different types of materials and production lines.
PURITY LEVELS
Ai + NiR camera
input size up to 250 мм
Purchase price
—
from 85 000 €
Model InSystem 002
OPTICAL SORTER
Detaled review
High-speed
vision performance
Our optical sorter uses a high-speed camera with AI analysis that captures up to 100 frames per second, identifying each object in real time.
High resolution and fast exposure ensure accurate recognition of complex materials moving at up to 4 meters per second.
This precision allows the optical sorter to maintain consistent performance even during high-volume operation.
5 SEC RESPOSE TIME
4 METERS /
SEC
FAST EXPOSITION
Cloud statistics
The optical sorter connects to a cloud platform that analyses real-time performance data from every line. Dashboards show sorting efficiency, purity, and throughput, allowing operators to monitor production remotely and detect issues early. AI updates and live statistics keep each sorter running at peak accuracy and uptime.
REALTIME
STATISTICS
REMOTE CONNECTION
HIGH-SPEED
AI UPDATE
CLOUD MONITORING
Up and down separation
The optical sorter can be configured for upward or downward discharge, adapting to the plant layout and material flow.
Both installation options are available on request, providing flexibility for different optical sorting line designs.
Triangular conveyor
The fracture on the conveyor enables efficient separation of light and heavy objects.
As the mixed flow passes over the angled section, lighter objects that were previously compressed within the stream are lifted and slide upward, separating naturally from the heavier ones.
separation
FLOW OPTIMIZATION
Triangular conveyor
The optical sorter uses a triangular conveyor that improves material flow and separation efficiency.
As mixed material moves over the angled section, lighter items lift and slide upward while heavier ones remain on the belt, ensuring steady and precise separation.
separation
FLOW OPTIMIZATION
Ultimate speed camera
The high-speed camera and Ai provides up to 100 frames per second object analisys.
The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.
5 SEC RESPOSE TIME
4 METERS /
SEC
FAST EXPOSITION
Statistics
The high-speed camera and Ai provides up to 100 frames per secondobject analisys. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.
REALTIME
STATISTICS
REMOTE CONNECTION
HIGH-SPEED
AI UPDATE
CLOUD MONITORING
Up and down separation
Up and down separation - depends on the sorting factory design.
Both direction installation is possible on demand.
Сombining separators into a line maintains sorting speed, ensures continuous sorting, and saves space in the workroom.
Сombining separators into a line maintains sorting speed, ensures continuous sorting, and saves space in the workroom.
Conveyor chain
Connecting multiple optical sorters in sequence maintains material flow and consistent throughput. This configuration supports continuous sorting and helps use space efficiently within the production line.
Design and construction
This modular design allows for easy integration into existing production lines and can be configured in a series, with each unit sorting specific fractions and passing remaining materials to the next separator. The robust frame and adaptable support structure ensure stability and flexibility in various industrial settings.
CONSTITUENT
MATERIAL
Frame
Steel
Support structure
Steel, stone
Conveyor belt
High-strength rubber
Technical details
and specifications
The optical sorter includes a self-calibration system that maintains accuracy under changing operating conditions. Its control software enables remote monitoring and fine-tuning to keep performance stable over time. The design supports easy configuration for different material types and process requirements.
BASIC PARAMETRES
Capacity
20 000 kg/h
Power consumption 4,5 kW
FRACTIONS
Up to 3
separate fractions
Input fraction size <150 mm
CONVEYOR
High-frequency technology
Conveyor speed
4 - 5 m/s
AUTOMATIC OIL SYSTEM
Highly precise
360 analysis
Parameters
Significance
Overall dimensions
4300х1100х
1100 mm
Minimum and maximum size
of sorted objects
0 - 250 mm
Power consumption
2,5 kW/h
Operating temperature range
from -20
to +50 °C
Weight
850 kg
Compressed
air requirements
8 bar,
2000 L/min
Technical details
and specifications
The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.
BASIC PARAMETRES
Capacity
36 000 kg/h
Power consumption
2.5 kW
FRACTIONS
Up to 1
separate fractions
Input fraction size <150 mm
CONVEYOR
High-frequency technology
Conveyor speed
4-5 m/s
CAMERA
Highly precise
360 analysis
Parameters
Significance
Overall dimensions
4300х1100х1100 mm
Minimum and maximum size
of sorted objects
0-250 mm
Power consumption
2,5 kW/h
Operating temperature range
from -20 to +50 °C
Weight
2500 kg
Compressed
air requirements
8 bar, 2000 L/min
Design and construction
The optical sorter is built for long operational life in industrial environments. Its modular steel frame allows quick alignment with conveyors or other sorting units, making installation straightforward. The reinforced support structure and high-strength conveyor belt maintain stability and precision under continuous load.
constituent
material
Frame
Steel
Support structure
Steel, stone
Conveyor belt
High-strength
rubber
Place in sorting line
Place in sorting line
