optical
sorting
InSystem develops advanced optical sorting machines for a range of industries, including Waste Management, Food Processing, and Mining. Each system combines sensors and AI image analysis to detect object color, size, shape, and structural properties with high precision.
High-speed
vision performance
Our optical sorting machines use high-speed cameras capable of analysing up to 100 frames per second.
Each image is captured in high resolution and analysed by AI to deliver precise results and reliable data.
5 SEC RESPOSE TIME
4 METERS /
SEC
FAST EXPOSITION
High-speed
vision performance
Our optical sorting machines use high-speed cameras capable of analysing up to 100 frames per second.
Each image is captured in high resolution and analysed by AI to deliver precise results and reliable data.
5 SEC RESPOSE TIME
4 METERS /
SEC
Fast image capture
Dual-direction
and flow optimisation
Separation direction can be configured for upward or downward discharge, depending on the plant layout and material flow.
Both installation orientations are available on request to ensure flexibility in sorting system design.
Dual-direction and flow optimisation
Separation direction can be configured for upward or downward discharge, depending on the plant layout and material flow.
Both installation orientations are available on request to ensure flexibility in sorting system design.
Up and down separation
Up and down separation - depends on the sorting factory design.
Up and down separation - depends on the sorting factory design. Both direction installation is possible on demand. Up and down separation - depends on the sorting factory design. Both direction installation is possible on demand.
Triangular conveyor
The angled conveyor design in the optical sorting machine enables efficient separation of light and heavy materials.
As mixed material flow moves upward, lighter particles rise to the surface and slide away, while heavier ones stay below. This design keeps the material flow smooth and improves sorting accuracy.
separation
FLOW OPTIMIZATION
Triangular conveyor
The angled conveyor design in the optical sorting machine enables efficient separation of light and heavy materials.
As mixed material flow moves upward, lighter particles rise to the surface and slide away, while heavier ones stay below. This design keeps the material flow smooth and improves sorting accuracy.
separation
FLOW OPTIMIZATION
Uploading material to tape
Loading material onto the belt.
Separation
Materials are categorized according to their size, shape, color, etc.
Sorting into 2 or 6 segments
Compared to manual sorting, which is subjective and inconsistent, optical sorting helps improve product quality, maximize throughput and increase yields while reducing labor costs.
20+
Types of sorted
materials
-
Dull-dirty-dangerous work
-
High payroll and social taxes
-
Seasonal staffing gaps
-
Low control and low effectiveness
-
Risk of theft
Less people - more automation
More sorting - less waste
-
Sorting system is active 24/7
-
Remote monitoring
-
Ongoing algorithm optimization
-
Cost effective. Low lease costs
-
No fraud
360° camera
The 360-degree camera with a dual mirror system captures every side of each object in motion, ensuring no detail is missed.
Its advanced optical design allows full image coverage at high speed, making it essential for optical sorting machines that require precise inspection and quality control.
The high resolution and fast image capture deliver accurate data for sorting, helping improve efficiency.
20+
Types of sorted
materials
Less people - more automation
More sorting
less waste
360° camera
The 360-degree camera with a dual mirror system captures every side of each object in motion, ensuring no detail is missed.
Its advanced optical design allows full image coverage at high speed, making it essential for optical sorting machines that require precise inspection and quality control.
The high resolution and fast image capture deliver accurate data for sorting, helping improve efficiency.
AI Monitoring system
SKU: 0000
InSystem monitoring system sets a new standard for efficiency and control in optical sorting. It provides live performance tracking, instant statistics, and remote adjustments through the cloud to reduce downtime and improve productivity.
>95%
detection accuracy
Correct AI classifications
0.01 second per frame
High processing speed
Types of sorting
on our equipment
1 type
optical sorting
Setting category criteria
The sorter compares objects to user-defined accept/reject criteria to identify and remove defective products and foreign material (FM) from the production line, or to separate product of different grades or types of materials.
Recognizing pieces with the camera
Depending on the types of sensors used and the software-driven intelligence of the image processing system, optical sorters can recognize an object's characteristics:
color
size
shape
strucaral properties
chemical composition
Sorting into 2+ segments
Compared to manual sorting, which is subjective and inconsistent, optical sorting helps improve product quality, maximize throughput and increase yields while reducing labor costs.
2 type
SMALL AND SOFT FRUITS
AND BERRIES
Setting category criteria
The sorter compares objects to user-defined accept/reject criteria to identify and remove defective products and foreign material (FM) from the production line, or to separate product of different grades or types of materials.
Recognizing pieces with the camera
Depending on the types of sensors used and the software-driven intelligence of the image processing system, optical sorters can recognize an object's characteristics:
color
size
shape
strucaral properties
chemical composition
Sorting into 2+ segments
Compared to manual sorting, which is subjective and inconsistent, optical sorting helps improve product quality, maximize throughput and increase yields while reducing labor costs.
2 type
SMALL AND SOFT FRUITS AND BERRIES
MicroSort
SCU: 0802
Uploading material to tape
Loading material onto the belt.
Separation
Materials are categorized according to their size, shape, color, etc.
Sorting into 2 or 6 segments
Compared to manual sorting, which is subjective and inconsistent, optical sorting helps improve product quality, maximize throughput and increase yields while reducing labor costs.
optical sorting
InSystem develops advanced optical sorting machines for a range of industries, including Waste Management, Food Processing, and Mining. Each system combines sensors and AI image analysis to detect object color, size, shape, and structural properties with high precision.
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MicroSort
SCU: 0802
MicroSort
SCU: 0802
InSystem monitoring system sets a new standard for efficiency and control in optical sorting. It provides live performance tracking, instant statistics, and remote adjustments through the cloud to reduce downtime and improve productivity.
>95% detection accuracy
Correct AI classifications
0.01 second per frame
High
calculating time