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Model InSystem 003

V-Heavy

Color sorter

Up to 20

objects

per second

objects / sec

Up to 8

tons

per hour

The V-Heavy color sorter delivers precise material separation using optical and AI-based recognition. It identifies objects by color, shape, size, and composition, ensuring high purity across mixed material streams. The system handles up to 20 objects per second and 8 tons per hour, providing reliable sorting performance in recycling, industrial, and agricultural applications.

accuracy_icon
PURITY LEVELS
2d_3d_nir_camera_icon
Ai + NiR camera
fraction_size_icon
input size up
to 250 mm
Purchase price          —

125 000 €

V-heavy optical color sorter sketch.

Model InSystem 003

v-heavy

up to 20

object

per second

up to 36

tons

per hour

The optical separator V-HEAVY is a high-tech system designed for automatic sorting and separation of various materials using advanced optical and machine vision technologies. It accurately identifies objects by color, size, shape, and chemical composition, making it indispensable in recycling, waste management, and industrial production. Equipped with a high-speed camera and dual-mirror system, the separator captures a 360-degree view of each object, detecting even the smallest details at high speed. The system enables parallel sorting into up to six different fractions from a single mixed material stream, delivering maximum efficiency and precision in demanding environments.

Symbol showing high material purity achieved by the system.
AI and NIR camera indicating precise material recognition.
Large material piece showing the system’s input handling capacity.
PURITY LEVELS
ai + nir
camera
input size up
to 250 мм

125 000 €

Optical color sorter showing conveyor, waste output, and labeled components.
Optical color sorter showing conveyor, waste output, and labeled components.

up to 20

objects

per second

up to 8

tons

per hour

The V-Heavy color sorter delivers precise material separation using optical and AI-based recognition. It identifies objects by color, shape, size, and composition, ensuring high purity across mixed material streams. The system handles up to 20 objects per second and 8 tons per hour, providing reliable sorting performance in recycling, industrial, and agricultural applications.

High material purity achieved by the system.
AI and NIR camera indicating precise material recognition.
Large material piece showing the system’s input handling capacity.
PURITY LEVELS
Ai + NiR camera
input size up to 250 мм
Purchase price

125 000 €

Model InSystem 003

V-HEAVY

Color sorter

Detaled review

Ballistic separator side view.
Ballistic separator.

Our team will be happy to help you with your specific questions and requests.

Irina Tserush

Manager

Contact us >

Sorted materials

Optical color sorter V-Heavy viewed from the left side on a concrete base.

The V-Heavy color sorter is designed to work with a wide spectrum of materials found in industrial and recycling environments.

 

It separates stone, glass, wood, and metal, as well as organic materials like potatoes, grains and vegetables.

Its adaptable setup allows reliable sorting of both heavy and light materials within the same production line.

Stone aggregates for separation.
STONE
Wood chips for sorting.
WOOD
Potato produce for sorting.
POTATOES

360° camera

Camera placement for precise analysis.

The 360-degree dual-mirror camera captures each object from all sides, making sure no detail is missed.

Its optical design provides clear, fast imaging for color sorters and optical sorting systems that require accurate inspection and control.
 

With sharp images and quick processing, it delivers dependable data that improves sorting accuracy and overall performance.

High frequency technology for shape and color segregation.

360° camera

The high-speed camera with dual mirror system provides a 360-degree comprehensive view of the object, allowing the smallest details to be captured at high speed. Thanks to its unique optical design, the camera can capture images from all sides simultaneously, making it indispensable in industrial applications where precise quality control and analysis of fast-moving processes is required. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Camera placement for precise analysis.
High frequency technology for shape and color segregation.
Camera placement for precise analysis.

360° camera

The 360-degree dual-mirror camera captures each object from all sides, making sure no detail is missed.


Its optical design provides clear, fast imaging for color sorters and optical sorting systems that require accurate inspection and control.


With sharp images and quick processing, it delivers dependable data that improves sorting accuracy and overall performance.

High frequency technology for shape and color segregation.

Cloud statistics

Dashboard showing AI-based waste sorting system with live detection of plastic bottles.

The cloud platform gives a real-time view of your sorting process, tracking purity, throughput and system performance. It collects data from every color sorter and camera to show production trends, efficiency levels and downtime insights.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
Dashboard showing AI-based waste sorting system with live detection of plastic bottles.

Cloud statistics

The cloud platform gives a real-time view of your sorting process, tracking purity, throughput and system performance. It collects data from every color sorter and camera to show production trends, efficiency levels and downtime insights.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING

Statistics

Dashboard showing AI-based waste sorting system with live detection of plastic bottles.

The high-speed camera and Ai provides up to 100 frames per secondobject analisys. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
V-heavy optical color sorter.

 Sorted materials

The V-Heavy machine is engineered for use in a wide range of industries, from construction and agriculture to recycling and waste management. Its robust design allows it to handle diverse materials and process mixed waste streams with high efficiency.​

 

Whether sorting stones, wood, or agricultural products like potatoes, the V-Heavy delivers reliable performance and adaptability across various applications.

Stone aggregates for separation.
STONE
Wood chips for sorting.
WOOD
Potato produce for sorting.
POTATOES
V-heavy front view.

Sorted materials

The V-Heavy color sorter is designed to work with a wide spectrum of materials found in industrial and recycling environments.

 

It separates stone, glass, wood, and metal, as well as organic materials like potatoes, grains and vegetables.

 

Its adaptable setup allows reliable sorting of both heavy and light materials within the same production line.

Design and construction

The system uses a modular steel frame and V-belt conveyor for precise sorting at high speeds. Each unit can operate independently or connect in sequence, processing its fraction and transferring remaining material to the next stage. This optical color sorting setup includes an adjustable base for floor or frame installation, allowing smooth integration into existing production lines.

constituent
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength

rubber

Color sorting machine sketch.

Design and construction

The V-belt high speed conveyor is designed to maximise efficiency in production processes. The unique design allows the conveyors to be installed in a chain, where each sifts its own fraction and passes the remaining material to the next. The interchangeable footplate, adaptable for mounting on a lego block or on a frame, provides flexibility of installation and easy integration into different production lines. This modular system guarantees precise sorting and optimised space utilisation, increasing overall productivity.

Sorting machine sketch.
CONSTITUENT
MATERIAL

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength rubber

Design and construction

The system uses a modular steel frame and V-belt conveyor for precise sorting at high speeds. Each unit can operate independently or connect in sequence, processing its fraction and transferring remaining material to the next stage. This optical color sorting setup includes an adjustable base for floor or frame installation, allowing smooth integration into existing production lines.

Component
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength rubber

Sorting machine sketch.
Waste sorting plant configuration.

Technical details

and specifications

The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.

BASIC PARAMETRES

Capacity

8 000kg/h

Power consumption 5 kVt

FRACTIONS

Up to 6

separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed

3 - 4 m/s

AUTOMATIC OIL SYSTEM

Highly precise

360 analysis

Technical details

and specifications

The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.

BASIC PARAMETRES

Capacity

12 000 kg/h

Power consumption

5 kW

FRACTIONS

Up to 6

separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed

3-4 m/s

CAMERA

Highly precise

360 analysis

Parameters
Significance

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size

of sorted objects

0-150 mm

Power consumption

5 kW/h

Operating temperature range

from -20 to +40 °C

Weight

1150 kg

Technical details

and specifications

The V-belt conveyor is built from wear-resistant materials designed to withstand mechanical stress and chemical exposure. An adjustable-speed motor and touchscreen control system allow precise setup for different sorting conditions. The modular structure simplifies transport, installation, and maintenance, while making it easy to scale production capacity when needed.

BASIC PARAMETRES

Capacity 8 000 kg/hour

Power consumption 5 kVt

FRACTIONS

Up to 6 separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed 3-4 m/s

Camera

Highly precise 360 analysis

PARAMETER
Specification

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size of sorted objects

0-150 mm

Power consumption

5 kVt per hour

Operating temperature range

from -20 to +40 °C

Weight

1150 kg

Parameters
Significance

Overall dimensions

4900х2150х

1400 mm

Minimum and maximum size

of sorted objects

0 - 150 mm

Power consumption

5 kVt per hour

Operating temperature range

from -20

to +40 °C

Weight

1150 kg

Place in your sorting line

Sketch of three interlocking concrete blocks stacked together.
Ballistic separator sketch.
Optical sorter rear view.
Optical sorter front view.
Ballistic separator sketch.
V-heavy - optical color sorter back.
V-heavy - optical color sorter front.

Place in sorting line

Sketch of three interlocking concrete blocks stacked together.

Place in sorting line

Sketch of three interlocking concrete blocks stacked together.
Ballistic separator sketch.
Optical color sorter sketch.
Optical color sorter front view sketch.
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