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Model InSystem 004

v-Light

AI sorting

Up to 40

objects

per second

Up to 2

tons

per hour

V-Light AI sorting machines boost throughput by automating material separation with high precision. Each unit processes up to 40 objects per second and handles up to 2 tons per hour, maintaining consistent purity across materials. Designed for continuous operation, V-Light integrates smoothly into existing lines to deliver reliable, scalable sorting performance.

accuracy_icon
PURITY LEVELS
2d_3d_nir_camera_icon
Ai + NiR camera
fraction_size_icon
input size up
to 250 mm
Purchase price          —

155 000 €

Optical sorting ai machine with labeled camera, light source, and waste output.

Detailed overview

Camera placement for improved analysis.

360° camera

The 360-degree camera gives the AI sorting system a complete view of each object in motion.

 

With dual-mirror optics and high-speed capture, it analyses materials from every side to detect shape, size, and surface properties in real time.

 

This detailed visual data helps the sorting AI maintain high accuracy and consistent purity across all material streams, supporting better performance and control.

Diagram showing improvement in high-frequency air jet technology.
InSystem monitoring platform showing sorting data and number of collected bottles.

Cloud statistics

The cloud platform connects every AI sorting machine into one monitoring system, giving you full visibility of performance. Real-time analytics, remote access, and continuous updates help maintain accuracy and uptime across all lines. Detailed reports and trend dashboards provide the data you need to optimise sorting quality.

Realtime statistics icon.
REAL TIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
V-light optical sorting ai machine - front view.

Sorted materials

Our AI sorting system separates materials up to 8 cm in size with high precision. It recognises fine differences in colour, shape, and texture to achieve clean fractions and stable purity levels.

It handles a wide range of materials across waste, food, and mining applications. It separates MSW, C&D waste, plastics, glass, and metals with precision, grades food products such as potatoes, grains, and berries by size and quality, and sorts ores and minerals by color and density.

Berries for grading icon.
berries
Onions sorted icon.
onion

Design and construction

The V-Light AI sorting system uses a V-belt conveyor designed for fast and stable operation. Its unique modular design allows several units to work in a chain, each separating its own fraction and passing the rest forward. The adjustable base fits both frame and block setups, making it easy to integrate into different lines. This build improves sorting accuracy, simplifies maintenance, and increases overall throughput.

Component
material

Frame

Steel

Support structure

Steel, concrete

Conveyor belt

High-strength rubber

Sorting machine sketch.
Recycling plant layout showing conveyors, ballistic separators, and optical sorters.

Technical details

and specifications

Built for continuous industrial use, the V-Light system combines a durable frame, high-speed drive, and precise control interface. Operators can adjust sorting parameters directly through the touchscreen to match different materials and fractions. The modular structure supports quick installation, simple maintenance, and easy scaling when production requirements grow.

BASIC PARAMETRES

Capacity 2 000 kg/hour

Up to 40 units/second

FRACTIONS

Up to 6 separate fractions

Input fraction size <50 mm

CONVEYOR

High-frequency control technology

Conveyor speed 3-4 m/s

Camera

Highly precise 360 analysis

PARAMETER
Specification

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size of sorted objects

20 - 75 mm

Power consumption

5 kW/h

Operating temperature range

from -20 to +40 °C

Weight

250 kg

Compressed air requirements

6 bar, 1000-2000 L/min

Place in your sorting line

Interlocking concrete lego blocks.
Ballistic separator diagram showing material flow paths.
Optical sorting ai machine illustration showing conveyor, sensors, and dual material outputs.
Optical sorting ai machine with labeled camera, light source, and waste output.
Optical sorting machine with labeled camera, light source, and waste output.

up to 20

objects

per second

up to 36

tons

per hour

V-Light AI sorting machines boost throughput by automating material separation with high precision. Each unit processes up to 20 objects per second and handles up to 2 tons per hour, maintaining consistent purity across materials. Designed for continuous operation, V-Light integrates smoothly into existing lines to deliver reliable, scalable sorting performance.

Hight purity level icon.
AI and NIR camera icon.
Input size icon.
PURITY LEVELS
Ai + NiR camera
input size up to 250 мм
Purchase price

155 000 €

Model InSystem 004

V-light

AI sorting

Sorted materials

V-light - optical sorting ai machine side view.

Our AI sorting system separates materials up to 8 cm in size with high precision. It recognises fine differences in colour, shape, and texture to achieve clean fractions and stable purity levels.

It handles a wide range of materials across waste, food, and mining applications. It separates MSW, C&D waste, plastics, glass, and metals with precision, grades food products such as potatoes, grains, and berries by size and quality, and sorts ores and minerals by color and density.

Berries for grading icon.
BERRIES
Onions sorted icon.
ONION

360° camera

Camera placement for improved analysis.

The 360-degree camera gives the AI sorting system a complete view of each object in motion.

With dual-mirror optics and high-speed capture, it analyses materials from every side to detect shape, size, and surface properties in real time.

This detailed visual data helps the sorting AI maintain high accuracy and consistent purity across all material streams, supporting better performance and control.

Diagram showing improvement in high-frequency air jet technology.

Cloud statistics

InSystem monitoring platform showing sorting data and number of collected bottles.

The cloud platform connects every AI sorting machine into one monitoring system, giving you full visibility of performance. Real-time analytics, remote access, and continuous updates help maintain accuracy and uptime across all lines. Detailed reports and trend dashboards provide the data you need to optimise sorting quality.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING

Design and construction

The V-Light AI sorting system uses a V-belt conveyor designed for fast and stable operation. Its unique modular design allows several units to work in a chain, each separating its own fraction and passing the rest forward. The adjustable base fits both frame and block setups, making it easy to integrate into different lines. This build improves sorting accuracy, simplifies maintenance, and increases overall throughput.

constituent
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength

rubber

Color sorting machine sketch.

Place in sorting line

Interlocking concrete lego blocks.
Ballistic separator diagram showing material flow paths.
Optical sorting ai machine illustration showing conveyor, sensors, and dual material outputs.
Optical sorting ai machine with labeled camera, light source, and waste output.

Technical details

and specifications

Built for continuous industrial use, the V-Light system combines a durable frame, high-speed drive, and precise control interface. Operators can adjust sorting parameters directly through the touchscreen to match different materials and fractions. The modular structure supports quick installation, simple maintenance, and easy scaling when production requirements grow.

BASIC PARAMETRES

Capacity

2 000 kg/h

Up to 40

units/second

FRACTIONS

Up to 6

separate fractions

Input fraction size <50 mm

CONVEYOR

High-frequency technology

Conveyor speed

3-4 m/s

AUTOMATIC OIL SYSTEM

Highly precise

360 analysis

Parameters
Significance

Overall dimensions

4900х2150х

1400 mm

Minimum and maximum size of sorted objects

20 - 75 mm

Power consumption

5 kW/h

Operating

temperature range

from -20

to +40 °C

Weight

250 kg

Compressed

air requirements

6 bar, 1000-

2000 L/min

Ballistic separator sketch.
V-heavy - optical color sorter back.
V-heavy - optical color sorter front.

Place in sorting line

Sketch of three interlocking concrete blocks stacked together.
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