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Model InSystem 004

v-Light

AI sorting

Up to 20

objects

per second

objects / sec

Up to 2

tons

per hour

V-Light AI sorting machines boost throughput by automating material separation with high precision. Each unit processes up to 20 objects per second and handles up to 2 tons per hour, maintaining consistent purity across materials. Designed for continuous operation, V-Light integrates smoothly into existing lines to deliver reliable, scalable sorting performance.

accuracy_icon
PURITY LEVELS
2d_3d_nir_camera_icon
Ai + NiR camera
fraction_size_icon
input size up
to 250 mm
Purchase price          —

85 000 €

Optical sorting ai machine with labeled camera, light source, and waste output.

Detailed overview

Ballistic separator with labeled main components and structure.
Ballistic separator showing paddles, lifting system, and control panel.

Our team will be happy to help you with your specific questions and requests.

Irina Tserush

Manager

Contact us >

Camera placement for improved analysis.

360° camera

The 360-degree camera gives the AI sorting system a complete view of each object in motion.

 

With dual-mirror optics and high-speed capture, it analyses materials from every side to detect shape, size, and surface properties in real time.

 

This detailed visual data helps the sorting AI maintain high accuracy and consistent purity across all material streams, supporting better performance and control.

Diagram showing improvement in high-frequency air jet technology.
InSystem monitoring platform showing sorting data and number of collected bottles.

Cloud statistics

The cloud platform connects every AI sorting machine into one monitoring system, giving you full visibility of performance. Real-time analytics, remote access, and continuous updates help maintain accuracy and uptime across all lines. Detailed reports and trend dashboards provide the data you need to optimise sorting quality.

Realtime statistics icon.
REAL TIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
V-light optical sorting ai machine - front view.

Sorted materials

Our AI sorting system separates materials up to 8 cm in size with high precision. It recognises fine differences in colour, shape, and texture to achieve clean fractions and stable purity levels.

It handles a wide range of materials across waste, food, and mining applications. It separates MSW, C&D waste, plastics, glass, and metals with precision, grades food products such as potatoes, grains, and berries by size and quality, and sorts ores and minerals by color and density.

Berries for grading icon.
berries
Onions sorted icon.
onion
Sketch of an optical sorting machine placed on a support base.

Design and construction

The V-Light AI sorting system uses a V-belt conveyor designed for fast and stable operation. Its unique modular design allows several units to work in a chain, each separating its own fraction and passing the rest forward. The adjustable base fits both frame and block setups, making it easy to integrate into different lines. This build improves sorting accuracy, simplifies maintenance, and increases overall throughput.

COMPONENT
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength rubber

Recycling plant layout showing conveyors, ballistic separators, and optical sorters.

Technical details

and specifications

Built for continuous industrial use, the V-Light system combines a durable frame, high-speed drive, and precise control interface. Operators can adjust sorting parameters directly through the touchscreen to match different materials and fractions. The modular structure supports quick installation, simple maintenance, and easy scaling when production requirements grow.

BASIC PARAMETRES

Capacity 2 000kg/hour

Power consumption 5 kVt

FRACTIONS

Up to 6 separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed 3-4 m/s

Camera

Highly precise 360 analysis

Parameter
Specification
Significance

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size of sorted objects

0-300 mm

Power consumption

5 kVt per hour

Operating temperature range

from -20 to +40 °C

Weight

1150 kg

Place in your sorting line

Interlocking concrete lego blocks.
Ballistic separator diagram showing material flow paths.
Optical sorting ai machine illustration showing conveyor, sensors, and dual material outputs.
Optical sorting ai machine with labeled camera, light source, and waste output.
Optical sorting machine with labeled camera, light source, and waste output.
Optical sorting ai machine with labeled camera, light source, and waste output.

Model InSystem 002

v-light

up to 20

object

per second

up to 36

tons

per hour

The Optical Sorter - Line utilizes advanced AI technology for automatic material recognition, processing up to 100 frames per second. This high-speed system can handle up to 20 objects per second, sorting up to 36 tons per hour. The sorting is performed using high-pressure jets of compressed air, precisely separating materials based on customizable criteria.

Hight purity level icon.
AI and NIR camera icon.
Input size icon.
PURITY LEVELS
ai + nir
camera
input size up
to 250 мм

From 85 000 €

up to 20

objects

per second

up to 36

tons

per hour

Optical separator is a high-tech equipment designed for automatic sorting and separation of various materials using advanced optical technology. This machine allows for high precision recognition of materials by colour, size, shape and chemical composition, which makes it indispensable in recycling and disposal processes, as well as in production.

Hight purity level icon.
AI and NIR camera icon.
Input size icon.
PURITY LEVELS
Ai + NiR camera
input size up to 250 мм

175 000 €

Model InSystem 004

V-light

Sorted materials

V-light - optical sorting ai machine side view.

* A few words about the sorted materials: stone, potatoes, wood.

* The paragraph is devoted to the advantages of sorting with this equipment.

Berries for grading icon.
BERRIES
Onions sorted icon.
ONION

360° camera

Camera placement for improved analysis.

The high-speed camera with dual mirror system provides a 360-degree comprehensive view of the object, allowing the smallest details to be captured at high speed. Thanks to its unique optical design, the camera can capture images from all sides simultaneously, making it indispensable in industrial applications where precise quality control and analysis of fast-moving processes is required. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Diagram showing improvement in high-frequency air jet technology.

360° camera

The high-speed camera with dual mirror system provides a 360-degree comprehensive view of the object, allowing the smallest details to be captured at high speed. Thanks to its unique optical design, the camera can capture images from all sides simultaneously, making it indispensable in industrial applications where precise quality control and analysis of fast-moving processes is required. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Camera placement for improved analysis.
Diagram showing improvement in high-frequency air jet technology.

Cloud statistics

InSystem monitoring platform showing sorting data and number of collected bottles.

The high-speed camera and Ai provides up to 100 frames per secondobject analisys. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING

Statistics

InSystem monitoring platform showing sorting data and number of collected bottles.

The high-speed camera and Ai provides up to 100 frames per secondobject analisys. The high resolution and speed of capture ensure that even the most complex objects are examined in detail, providing reliable data for optimising production.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
V-Heavy optical sorting machine positioned on a concrete base.

 Sorted materials

* A few words about the sorted materials: stone, potatoes, wood.

* The paragraph is devoted to the advantages of sorting with this equipment.

Stones for sorting.
STONE
Wood chips before sorting.
WOOD
Potatoes for sorting.
POTATOES

Design and construction

This modular design allows for easy integration into existing production lines and can be configured in a series, with each unit sorting specific fractions and passing remaining materials to the next separator. The robust frame and adaptable support structure ensure stability and flexibility in various industrial settings. 

constituent
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength

rubber

Sketch of an optical sorting machine placed on a support base.

Design and construction

The V-belt high speed conveyor is designed to maximise efficiency in production processes. The unique design allows the conveyors to be installed in a chain, where each sifts its own fraction and passes the remaining material to the next. The interchangeable footplate, adaptable for mounting on a lego block or on a frame, provides flexibility of installation and easy integration into different production lines. This modular system guarantees precise sorting and optimised space utilisation, increasing overall productivity.

Sketch of an optical sorting ai machine placed on a support base.
CONSTITUENT
MATERIAL

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength rubber

Technical details

and specifications

The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.

BASIC PARAMETRES

Capacity

12 000 kg/h

Power consumption

5 kW

FRACTIONS

Up to 6

separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed

3-4 m/s

CAMERA

Highly precise

360 analysis

Parameters
Significance

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size

of sorted objects

0-300 mm

Power consumption

5 kW/h

Operating temperature range

from -20 to +40 °C

Weight

1150 kg

Place in sorting line

Interlocking concrete lego blocks.
Ballistic separator diagram showing material flow paths.
Optical sorting ai machine illustration showing conveyor, sensors, and dual material outputs.
Optical sorting ai machine with labeled camera, light source, and waste output.

Technical details

and specifications

The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.

BASIC PARAMETRES

Capacity

12 000kg/h

Power consumption 5 kVt

FRACTIONS

Up to 6

separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency technology

Conveyor speed

3-4 m/s

AUTOMATIC OIL SYSTEM

Highly precise

360 analysis

Parameters
Significance

Overall dimensions

4900х2150х

1400 mm

Minimum and maximum size

of sorted objects

0-300 mm

Power consumption

5 kVt per hour

Operating temperature range

from -20

to +40 °C

Weight

1150 kg

Compressed

air requirements

8 bar,

2000 L/min

Ballistic separator diagram showing material flow paths.
Optical sorting ai machine illustration showing conveyor, sensors, and dual material outputs.
Optical sorting ai machine with labeled camera, light source, and waste output.

Place in sorting line

Interlocking concrete lego blocks.
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