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Model InSystem 003

V-Heavy

Color sorter

Up to 20

objects

per second

Up to 8

tons

per hour

The V-Heavy color sorter delivers precise material separation using optical and AI-based recognition. It identifies objects by color, shape, size, and composition, ensuring high purity across mixed material streams. The system handles up to 20 objects per second and 8 tons per hour, providing reliable sorting performance in recycling, industrial, and agricultural applications.

accuracy_icon
PURITY LEVELS
2d_3d_nir_camera_icon
Ai + NiR camera
fraction_size_icon
input size up
to 250 mm
Purchase price          —

155 000 €

Optical color sorter showing conveyor, waste output, and labeled components.

Detaled review

Ballistic separator side view.
Ballistic separator.

Our team will be happy to help you with your specific questions and requests.

Irina Tserush

Manager

Contact us >

Camera placement for precise analysis.

360° camera

The 360-degree dual-mirror camera captures each object from all sides, making sure no detail is missed.


Its optical design provides clear, fast imaging for color sorters and optical sorting systems that require accurate inspection and control.


With sharp images and quick processing, it delivers dependable data that improves sorting accuracy and overall performance.

High frequency technology for shape and color segregation.
Dashboard showing AI-based waste sorting system with live detection of plastic bottles.

Cloud statistics

The cloud platform gives a real-time view of your sorting process, tracking purity, throughput and system performance. It collects data from every color sorter and camera to show production trends, efficiency levels and downtime insights.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING
V-heavy front view.

Sorted materials

The V-Heavy color sorter is designed to work with a wide spectrum of materials found in industrial and recycling environments.

 

It separates stone, glass, wood, and metal, as well as organic materials like potatoes, grains and vegetables.

 

Its adaptable setup allows reliable sorting of both heavy and light materials within the same production line.

Design and construction

The system uses a modular steel frame and V-belt conveyor for precise sorting at high speeds. Each unit can operate independently or connect in sequence, processing its fraction and transferring remaining material to the next stage. This optical color sorting setup includes an adjustable base for floor or frame installation, allowing smooth integration into existing production lines.

Component
material

Frame

Steel

Support structure

Steel, concrete

Conveyor belt

High-strength rubber

Sorting machine sketch.
Waste sorting plant configuration.

Technical details

and specifications

The V-belt conveyor is built from wear-resistant materials designed to withstand mechanical stress and chemical exposure. An adjustable-speed motor and touchscreen control system allow precise setup for different sorting conditions. The modular structure simplifies transport, installation, and maintenance, while making it easy to scale production capacity when needed.

BASIC PARAMETRES

Capacity 8 000 kg/hour

Up to 20 units/second

FRACTIONS

Up to 6 separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency control technology

Conveyor speed 3-4 m/s

Camera

Highly precise 360 analysis

PARAMETER
Specification

Overall dimensions

4900х2150х1400 mm

Minimum and maximum size of sorted objects

40-150 mm

Power consumption

8,5 kW/h

Operating temperature range

from -20 to +40 °C

Weight

550 kg

Compressed air requirements

6 bar, 1000-3000 L/min

Place in your sorting line

Sketch of three interlocking concrete blocks stacked together.
Ballistic separator sketch.
Optical sorter rear view.
Optical sorter front view.
V-heavy optical color sorter sketch.

up to 20

objects

per second

up to 8

tons

per hour

The V-Heavy color sorter delivers precise material separation using optical and AI-based recognition. It identifies objects by color, shape, size, and composition, ensuring high purity across mixed material streams. The system handles up to 20 objects per second and 8 tons per hour, providing reliable sorting performance in recycling, industrial, and agricultural applications.

High material purity achieved by the system.
AI and NIR camera indicating precise material recognition.
Large material piece showing the system’s input handling capacity.
PURITY LEVELS
Ai + NiR camera
input size up to 250 мм
Purchase price

155 000 €

Model InSystem 003

V-HEAVY

Color sorter

Sorted materials

Optical color sorter V-Heavy viewed from the left side on a concrete base.

The V-Heavy color sorter is designed to work with a wide spectrum of materials found in industrial and recycling environments.


It separates stone, glass, wood, and metal, as well as organic materials like potatoes, grains and vegetables.

Its adaptable setup allows reliable sorting of both heavy and light materials within the same production line.

Stone aggregates for separation.
STONE
Wood chips for sorting.
WOOD
Potato produce for sorting.
POTATOES

360° camera

Camera placement for precise analysis.

The 360-degree dual-mirror camera captures each object from all sides, making sure no detail is missed.

Its optical design provides clear, fast imaging for color sorters and optical sorting systems that require accurate inspection and control.

With sharp images and quick processing, it delivers dependable data that improves sorting accuracy and overall performance.

High frequency technology for shape and color segregation.

Cloud statistics

Dashboard showing AI-based waste sorting system with live detection of plastic bottles.

The cloud platform gives a real-time view of your sorting process, tracking purity, throughput and system performance. It collects data from every color sorter and camera to show production trends, efficiency levels and downtime insights.

Realtime statistics icon.
REALTIME
STATISTICS
Remote connection icon.
REMOTE CONNECTION
High-speed AI update icon.
HIGH-SPEED
AI UPDATE
Cloud monitoring icon.
CLOUD MONITORING

Design and construction

The system uses a modular steel frame and V-belt conveyor for precise sorting at high speeds. Each unit can operate independently or connect in sequence, processing its fraction and transferring remaining material to the next stage. This optical color sorting setup includes an adjustable base for floor or frame installation, allowing smooth integration into existing production lines.

constituent
material

Frame

Steel

Support structure

Steel, stone

Conveyor belt

High-strength

rubber

Color sorting machine sketch.

Technical details

and specifications

The Optical Sorter - Line features an advanced self-calibration system for optimal performance under varying conditions. Its proprietary software enables remote monitoring and real-time adjustments, while the modular design allows for easy customization to meet specific industry requirements without complete system replacement.

BASIC PARAMETRES

Capacity

8 000kg/h

Up to 20

units/second

FRACTIONS

Up to 6

separate fractions

Input fraction size <150 mm

CONVEYOR

High-frequency control technology

Conveyor speed

3-4 m/s

AUTOMATIC OIL SYSTEM

Highly precise

360 analysis

Parameters
Significance

Overall dimensions

4900х2150х

1400 mm

Minimum and maximum size of sorted objects

40 - 150 mm

Power consumption

8,5 kW/h

Operating

temperature range

from -20

to +40 °C

Weight

550 kg

Compressed

air requirements

6 bar, 1000-

3000 L/min

Ballistic separator sketch.
V-heavy - optical color sorter back.
V-heavy - optical color sorter front.

Place in sorting line

Sketch of three interlocking concrete blocks stacked together.
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